申请人:Kaneka Corporation
公开号:EP2508552A1
公开(公告)日:2012-10-10
The invention provides a carbon fiber-reinforced composite material including reinforcing fibers which are continuous carbon fibers in the form of a unidirectional (UD) material, a woven fabric, or a knitted fabric, and a matrix resin including a modified polyolefin resin, thereby achieving better adhesion and mechanical strength. The matrix resin forms a polyphase structure having a sea-island structure which has an average island (independent phase) diameter of not greater than 0.5 µm. The composite material includes as a matrix resin a modified polyolefin resin obtained by, for example, graft-modifying a polyolefin resin with a monomer that contains an ethylenic double bond and a polar group in the same molecule; and includes as reinforcing fibers continuous carbon fibers. For example, the fiber-reinforced composite material is obtained by stacking the modified polyolefin resin and carbon fibers in a mold with a predetermined shape, and impregnating the carbon fibers with the modified polyolefin resin in a molten state under pressure, followed by cooling and curing.
本发明提供了一种碳纤维增强复合材料,包括增强纤维(单向(UD)材料、编织物或针织物形式的连续碳纤维)和基体树脂(包括改性聚烯烃树脂),从而获得更好的附着力和机械强度。基体树脂形成具有海岛结构的多相结构,海岛(独立相)的平均直径不大于 0.5 微米。复合材料包括作为基体树脂的改性聚烯烃树脂,该改性聚烯烃树脂是通过例如用在同一分子中含有乙烯双键和极性基团的单体对聚烯烃树脂进行接枝改性而获得的;还包括作为增强纤维的连续碳纤维。例如,在具有预定形状的模具中堆叠改性聚烯烃树脂和碳纤维,并在压力下以熔融状态将碳纤维与改性聚烯烃树脂浸渍,然后冷却和固化,即可获得纤维增强复合材料。