New di-aldehyde and its use in the preparation of new urethanes for molded articles
申请人:KURARAY CO., LTD.
公开号:EP0712829A2
公开(公告)日:1996-05-22
The present invention provides a polyurethane comprising a polyester diol component, an organic diisocyanate component and a chain extender component, 30 mole % or more of dicarboxylic acid units constituting said polyester diol being units from 3,8-dimethyldecanedioic acid unit and/or units from 3,7-dimethyldecanedioic acid unit, said polyester diol having a number-average molecular weight of 500 to 6000; a molded article comprising the same; a polyurethane fiber comprising the same; and said polyester diol.
The present invention provides a process for producing a dimethyldecanedioic acid represented by the general formula (II)
HOOC-CH₂-CH(CH₃)-CH₂-CH₂-CH₂-CH(A)-CH(B)-CH₂-COOH (II)
wherein either of A and B represents a methyl group and the rest represents a hydrogen atom, which comprises oxidizing a dimethyldecanedial represented by the general formula (I)
OHC-CH₂-CH(CH₃)-CH₂-CH₂-CH₂-CH(A)-CH(B)-CH₂-CHO (I)
wherein either of A and B represents a methyl group and the rest represents a hydrogen atom.
The present invention provides a dimethyldecanedial represented by the general formula (I).
Furthermore, the present invention provides a process for producing a dimethyldecanedial represented by the general formula (I), comprising hydroformylating a diolefin represented by the general formula (III)
CH₂=C(CH₃)-CH₂-CH₂-CH₂-CH(A)-CH(B)=CH₂ (III)
wherein either of A and B represents a methyl group and the rest represents a hydrogen atom.
The polyurethane of the present invention is superior in various properties such as resistance to hydrolysis, heat resistance, resistance to hot water, cold resistance, fungal resistance and mechanical performances e.g., strength at break and elongation at break, as well as injection moldability.
The polyurethane fiber of the present invention is superior in heat resistance, resistance to hot water, cold resistance and resistance to hydrolysis, and is dyeable under high-temperature and high-pressure conditions. Furthermore, it is superior, after dyeing, in tensile strength and elongation, elastic recovery, fungal resistance, resistance to chlorine and color fastness.
The dimethyldecanedial of the present invention is useful as a raw material of production of the dimethyldecanedioic acid represented by the general formula (II). Furthermore, the polyester diol containing the dimethyldecanedioic acid as a dicarboxylic acid component, shows excellent resistance to hydrolysis and is useful as a raw material for producing high-performance polyurethanes.
本发明提供了一种聚氨酯,包括聚酯二元醇组分、有机二异氰酸酯组分和扩链剂组分,构成所述聚酯二元醇的二羧酸单元中30摩尔%或更多是来自3,8-二甲基癸二酸单元和/或来自3,7-二甲基癸二酸单元的单元,所述聚酯二元醇的数均分子量为500至6000;由其构成的模塑制品;由其构成的聚氨酯纤维;以及所述聚酯二元醇。
本发明提供了一种生产通式 (II) 所代表的二甲基癸二酸的工艺
hooc-ch₂-ch(ch₃)-ch₂-ch₂-ch₂-ch(a)-ch(b)-ch₂-cooh (ii)
其中 A 和 B 之一代表甲基,其余代表氢原子,包括氧化通式 (I) 所代表的二甲基癸二醛
OHC-CH₂-CH(CH₃)-CH₂-CH₂-CH₂-CH(A)-CH(B)-CH₂-CHO (I)
其中 A 和 B 之一代表甲基,其余代表氢原子。
本发明提供了通式(I)所代表的二甲基癸二醛。
此外,本发明还提供了一种生产通式(I)所代表的二甲基癸二醛的工艺,包括将通式(III)所代表的二烯烃进行氢甲酰化反应
ch₂=c(ch₃)-ch₂-ch₂-ch₂-ch(a)-ch(b)=ch₂ (iii)
其中 A 和 B 之一代表甲基,其余代表氢原子。
本发明的聚氨酯在耐水解性、耐热性、耐热水性、耐寒性、耐真菌性、机械性能(如断裂强度和断裂伸长率)以及注塑成型性等各种性能方面都非常优越。
本发明的聚氨酯纤维具有优异的耐热性、耐热水性、耐寒性和耐水解性,并可在高温高压条件下染色。此外,染色后的拉伸强度和伸长率、弹性恢复、抗真菌性、抗氯性和色牢度也更出色。
本发明的二甲基癸二醛可用作生产通式(II)所代表的二甲基癸二酸的原料。此外,含有作为二羧酸成分的二甲基癸二酸的聚酯二元醇具有优异的耐水解性,可用作生产高性能聚氨酯的原料。