Powder coating of epoxy resin, non-cyclic polyanhydride, and aliphatic non-cyclic anhydride or dibasic acid
申请人:Kansai Paint Co., Ltd.
公开号:US06448345B1
公开(公告)日:2002-09-10
The present invention provides a thermosetting powder coating composition comprising:
(A) an epoxy-containing resin; and
(B) a curing agent containing acid anhydride (a) and at least one species selected from the group consisting of acid anhydride (b) and dibasic acid (c),
the acid anhydride (a) being represented by formula
X—COO—[CO—(CH2)m—COO]n—CO—X (1)
wherein the two X's are the same or different and independently represent a C4-12 alkyl group having a branched structure, R1—O—CO—R2—, R1—CO—R2— or R1—CO—NH—R2— in which R1 is a C1-10 monovalent saturated hydrocarbon group; R2 is a C1-10 bivalent saturated hydrocarbon group; m is an integer of 6 to 18; and n is an integer of 8 to 50,
the acid anhydride (b) being represented by the formula
HO—[CO—(CH2)p—COO]q—H (2)
wherein p is an integer of 6 to 18 and q is an integer of 2 to 18, and having carboxyl groups at both ends,
the dibasic acid (c) being represented by the formula
HOOC—(CH2)t—COOH (3)
wherein t is an integer of 6 to 18,
the molar ratio of carboxyl groups to acid anhydride groups in the curing agent being in the range between 0.15:1 and 2:1, and
the molar ratio of the total of carboxyl groups and acid anhydride groups in the curing agent (B) to epoxy groups in the epoxy-containing resin (A) being in the range between 0.7:1 and 1.2:1.
The present invention further provides a method for forming a topcoat according to a 2-coat 1-bake system comprising the steps of applying to a substrate a thermosetting aqueous colored base coating composition, applying to the uncured surface of the base coat a clear coating composition, and curing the two coats by heating, wherein the clear coating composition is the above-mentioned thermosetting powder coating composition.
本发明提供了一种热固性粉末涂料组合物,包括:(A)含有环氧基团的树脂;和(B)含有酸酐(a)和选自酸酐(b)和二元酸(c)组成的群体中至少一种的固化剂,其中酸酐(a)由公式X—COO—[CO—(CH2)m—COO]n—CO—X表示,其中两个X相同或不同,独立地表示具有分支结构的C4-12烷基基团,R1—O—CO—R2—,R1—CO—R2—或R1—CO—NH—R2—,其中R1是C1-10单价饱和碳氢基团,R2是C1-10双价饱和碳氢基团,m是6至18的整数,n是8至50的整数,酸酐(b)由公式HO—[CO—(CH2)p—COO]q—H表示,其中p是6至18的整数,q是2至18的整数,并且在两端具有羧基,二元酸(c)由公式HOOC—(CH2)t—COOH表示,其中t是6至18的整数,在固化剂中羧基与酸酐基的摩尔比在0.15:1至2:1之间,固化剂(B)中羧基和酸酐基的总摩尔比与含有环氧基团的树脂(A)中环氧基团的摩尔比在0.7:1至1.2:1之间。本发明还提供了一种按照2层1烘烤系统形成面漆的方法,包括将热固性水性彩色底漆组合物涂布在基材上,将清漆组合物涂布在未固化的底漆表面上,并通过加热固化两层涂料,其中清漆组合物为上述热固性粉末涂料组合物。