申请人:MITSUI TOATSU CHEMICALS, Inc.
公开号:EP0376674A1
公开(公告)日:1990-07-04
This invention relates to a process for manufacturing a spray urethane elastomer, more particularly to a process for manufacturing a solventless, non-cellular spray urethane elastomer, which comprises spraying a partial prepolymer component having a high molar ratio of NCO/OH prepared from an organic polyisocyanate and from polytetramethylene ether glycol (PTMEG) having a molecular weight of 400 to 2000 and a resin component containing the PTMEG, a specified chain extender and an organobismuth compound catalyst onto a substrate by use of a two components high pressure spray machine.
According to the present invention, spraying only of the stock solutions by use of the two components high pressure spray machine accomplishes coating and the stock solutions are cured in one second to ten and several seconds after being sprayed without producing cells even when thick-coated. Therefore, the present invention makes it possible to effect wet-on-wet coating within a short period of time, resulting in making it possible to accomplish a coating having a predetermined thickness in a short period of time.
An elastomer, which has been coated, is excellent at modulus, tensile strength, elongation, tear strength, heat resistance, and the like, such as pipe, tank and the like, waterproof materials such as concrete for the roof and outside wall which need waterproofness, thick-coated protective coating for a thermal insulant such as rigid polyurethane foam, polystyrene foam, board or the like, seamless floor covering material, open mold molding by use of a mold made of metal or resin, and the like.
本发明涉及一种制造喷涂聚氨酯弹性体的工艺,特别是一种制造无溶剂、非细胞喷涂聚氨酯弹性体的工艺、该工艺包括使用双组分高压喷涂机,将由有机多异氰酸酯和分子量为 400 至 2000 的聚四亚甲基醚二醇(PTMEG)制备的具有高 NCO/OH 摩尔比的部分预聚物组分,以及含有 PTMEG、特定扩链剂和有机铋化合物催化剂的树脂组分喷涂到基材上。
根据本发明,使用双组分高压喷涂机仅喷涂浆料溶液即可完成涂层,而且浆料溶液在喷涂后一秒至十秒和数秒内固化,即使厚涂层也不会产生细胞。因此,本发明可以在短时间内实现湿对湿涂层,从而可以在短时间内完成具有预定厚度的涂层。
涂覆后的弹性体在模量、拉伸强度、伸长率、撕裂强度、耐热性等方面都非常出色,例如管道、水箱等,需要防水的屋顶和外墙混凝土等防水材料,硬质聚氨酯泡沫、聚苯乙烯泡沫、板等隔热材料的厚涂保护层,无缝地板覆盖材料,使用金属或树脂制成的模具进行开模成型等。