Methods for manufacturing an in-situ polymerized type thermoplastic prepreg, which is excellent in productivity has tack properties and drape properties that allow easy shaping in a mold, is excellent in handling properties, and allows a molded product obtained by curing to have both mechanical properties as high as those of a thermosetting composite and the features of the thermoplastic composite. The method comprises (a) preparing an in-situ polymerized thermoplastic epoxy resin having two functional groups, applying it onto a release sheet while adjusting the temperature of the resin at 40-70°C, polymerize to cure to the B-stage while maintaining the temperature of the resin at 25-40°C for 50-240 hours and impregnating the reinforcing fibers or (b) preparing an in-situ polymerized thermoplastic epoxy resin having two functional groups, polymerize to cure to the B-stage while maintaining the temperature of the resin at 25-40°C for 50-240 hours, applying it onto a release sheet while adjusting the temperature of the resin at 40-80°C and impregnating the reinforcing fibers.
制造原位聚合型热塑性预浸料的方法,这种预浸料具有优良的生产率、粘性和悬垂性,易于在模具中成型,具有优良的操作性能,并使固化后的模制产品既具有热固性复合材料的机械性能,又具有热塑性复合材料的特性。该方法包括:(a) 制备具有两个官能团的原位聚合热塑性环氧
树脂,将其涂在脱模板上,同时将
树脂温度调至 40-70°C,聚合固化至 B 阶段,同时将
树脂温度保持在 25-40°C 下 50-240 小时,并浸渍增强纤维;或 (b) 制备具有两个官能团的原位聚合热塑性环氧
树脂,将其涂在脱模板上,聚合固化至 B 阶段,同时将
树脂温度保持在 25-40°C 下 50-240 小时,并浸渍增强纤维、聚合固化至 B 级,同时将
树脂温度保持在 25-40°C 下 50-240 小时,将其涂在离型纸上,同时将
树脂温度调节在 40-80°C 下,并浸渍增强纤维。