Process and system for conversion of crude oil to petrochemicals and fuel products integrating delayed coking of vacuum residue
申请人:Saudi Arabian Oil Company
公开号:US10472574B2
公开(公告)日:2019-11-12
Process scheme configurations are disclosed that enable conversion of crude oil feeds with several processing units in an integrated manner into petrochemicals. The designs utilize minimum capital expenditures to prepare suitable feedstocks for the steam cracker complex. The integrated process for converting crude oil to petrochemical products including olefins and aromatics, and fuel products, includes mixed feed steam cracking and gas oil steam cracking. Feeds to the mixed feed steam cracker include light products and naphtha from hydroprocessing zones within the battery limits, recycle streams from the C3 and C4 olefins recovery steps, and raffinate from a pyrolysis gasoline aromatics extraction zone within the battery limits. Feeds to the gas oil steam cracker include gas oil range intermediates from the vacuum gas oil hydroprocessing zone. Furthermore, vacuum residue is processed in a delayed coker unit to produce coker naphtha, which is hydrotreated and passed as additional feed to aromatics extraction zone and/or the mixed feed steam cracker, and coker gas oil range intermediates as additional feed to the gas oil hydroprocessing zone.
所披露的工艺方案配置可将原油进料与多个加工装置以集成的方式转化为石油化工产品。这些设计利用最低的资本支出为蒸汽裂解综合装置制备合适的原料。将原油转化为石油化工产品(包括烯烃、芳烃和燃料产品)的综合工艺包括混合进料蒸汽裂解和气油蒸汽裂解。混合进料蒸汽裂解装置的进料包括来自电池范围内加氢处理区的轻质产品和石脑油、来自 C3 和 C4 烯烃回收步骤的循环流以及来自电池范围内热解汽油芳烃提取区的尾渣。气油蒸汽裂解装置的进料包括来自真空气油加氢处理区的气油范围中间产物。此外,真空残渣在延迟焦化装置中进行处理,以生产焦化石脑油,石脑油经过加氢处理后作为额外进料进入芳烃抽提区和/或混合进料蒸汽裂解装置,焦化气油范围中间产物作为额外进料进入气油加氢处理区。