申请人:Rohm and Haas Company
公开号:EP1550513A1
公开(公告)日:2005-07-06
The present invention provides smooth and even ultraviolet (UV) cured powder coatings for wood comprising one, two or three layers of one or more waterborne stains, or clear or tinted waterborne basecoat coatings and one or more topcoat layers of clear or tinted clear powder coatings made from one or more than one free radical UV curing resin, one or more than one photoinitiator, and one or more than one post-blend dry flow additive, such as fumed alumina. The coatings of the present invention have a natural wood appearance, are foam free and fully coat substrates at powder coating thicknesses ranging from 0.5 mil (12.7 µm) to 2.0 mil (50.8 µm). Accordingly, the coatings will fully and evenly coat uneven, beveled and/or routered substrate surfaces, including open grain natural wood substrates, such as oak. In addition, the present invention provides a method for making coatings comprising applying one or more waterborne stain to the wood to form a stain layer, drying or curing the said stain layer, sanding or grinding to de-nibb the said stain layer, applying clear or tinted UV curing coating powder to the stained substrate, flowing out the applied coating powder to form a continuous film, and UV curing the film formed from the powder.
本发明提供平滑均匀的紫外线(UV)固化木器粉末涂料,包括一层、两层或三层的一种或多种水性着色剂,或透明或着色的水性底漆涂料,以及一层或多层透明或着色的透明粉末涂料面漆,面漆由一种或多种自由基 UV 固化树脂、一种或多种光引发剂,以及一种或多种后混合干流助剂(如气相氧化铝)制成。本发明的涂料具有天然木质外观,不含泡沫,在粉末涂料厚度为 0.5 密耳(12.7 微米)至 2.0 密耳(50.8 微米)时可完全涂覆基材。因此,本发明的涂料可以完全均匀地涂覆不平整、有斜角和/或粗糙的基材表面,包括开纹天然木材基材,如橡木。此外,本发明还提供了一种制作涂料的方法,包括在木材上涂抹一种或多种水性染色剂以形成染色层,干燥或固化所述染色层,打磨或研磨以去除所述染色层的碎屑,在染色基材上涂抹透明或着色的紫外线固化涂料粉末,流出涂抹的涂料粉末以形成连续的薄膜,并对粉末形成的薄膜进行紫外线固化。