A semi-continuous process for the preparation of polyurethane ionomer or polyurethane-urea ionomer aqueous dispersions which comprises:
1) forming an isocyanate-terminated ionic prepolymer in a reaction zone A by contacting (i) an excess of an aliphatic or cycloaliphatic diisocyanate, or mixture of an aliphatic or cycloaliphatic diisocyanate with an aromatic diisocyanate; (ii) an organic polyol, and (iii) a difunctional isocyanate-reactive component containing an ionic group or potential ionic group, with the proviso that where an aromatic diisocyanate is used, the equivalents of aromatic diisocyanate used are less that the equivalents of the organic polyol and difunctional isocyanate-reactive component;
2) transferring the prepolymer to a reaction zone B;
3) contacting the prepolymer in reaction zone A or reaction zone B with a neutralizing agent under conditions such that the ionic groups are neutralized;
4) adding water to reaction zone B until a prepolymer in water emulsion with a particle size of from about 300Å to about 10,000Å (30 mm to 1,000 mm) is formed;
5) adding to reaction zone Ba hydrocarbon polyamine extender, a solution of a hydrocarbon extender, or a catalyst which facilitates the chain extension of the prepolymer by water under conditions such that a polyurethane or polyurethane-urea ionomer is formed; and
6) removing the polyurethane or polyurethane-urea ionomer polyurethane-urea ionomer from reaction zone B.
一种制备聚
氨酯离聚物或聚
氨酯-
尿素离聚物
水分散体的半连续工艺,包括
1) 在反应区 A 中,通过接触(i)过量的脂肪族或环脂族二
异氰酸酯,或脂肪族或环脂族二
异氰酸酯与芳香族二
异氰酸酯的混合物,形成
异氰酸酯封端离子预聚物;(iii) 含有离子基团或潜在离子基团的双官能团
异氰酸酯反应组分,但在使用芳香族二
异氰酸酯的情况下,所使用的芳香族二
异氰酸酯的当量小于有机多元醇和双官能团
异氰酸酯反应组分的当量;
2) 将预聚物转移至反应区 B;
3) 将反应区 A 或反应区 B 中的预聚物与中和剂接触,使离子基团中和;
4) 向反应区 B 中加
水,直至形成粒径为约 300 埃至约 10,000 埃(30 毫米至 1,000 毫米)的预聚物
水乳液;
5) 向反应区 Ba 中加入烃类
多胺扩展剂、烃类扩展剂溶液或催化剂,在形成聚
氨酯 或聚
氨酯-
尿素离聚物的条件下,促进
水对预聚物的链延伸;以及
6) 从反应区 B 中移除聚
氨酯或聚
氨酯-
尿素离聚物。