Phenol formaldehyde adhesive for bonding wood pieces of high moisture content and composite board and veneers bonded with such adhesive
申请人:FORINTEK CANADA CORP.
公开号:EP0332162A2
公开(公告)日:1989-09-13
Disclosed is an improved phenol formaldehyde (PF) resin that does not require fillers or extenders and is capable of bonding wafers or veneers having a moisture content of 10% or above. In the case of veneers exceptional results are obtained when the permeability of the veneer is increased by incising.
The adhesive compositon is prepared by mixing together a caustic solution of a high molecular weight PF resin, a dispersion of PF resin which is characterised in that it can swell in aqueous caustic medium but not go into solution, and a chemical which is capable of reacting with resins in both the continuous and the disperse phase, such as alkylene carbonates or phenol resorcinol formaldehyde (PRF) resins. Optionally, a component may be used such as borax which is capable of complexing with resins in the continuous and the disperse phase. The disperse phase is made by converting a solution of a PF resin into a fine particle size particulate form by precipitation, spray drying or freeze drying and partially cross-linking the resin during or subsequent to the formation of the fine particle size dispersion. The PF resin is partially cross-linked by (a) heat, by (b) acid catalysis, or by (c) a reaction with cross-linking chemicals such as cyclic carbonates or epoxy compounds or by a combination of (a) (b) and (c).
The disperse phase may be made from a PF resin or from a resin in which some of the phenol has been replaced by other phenolic chemicals such as resorcinol, catechol, or kraft lignin. The chemical capable of reacting with resins in the continuous and the disperse phase may be a cyclic carbonate or a phenol resorcinol resin.
Also disclosed is a wood product produced from veneers having moisture contents at 10% or above and incised to improve their permeability to gases and liquids.
本发明公开了一种改进的苯酚甲醛(PF)树脂,它不需要填料或扩展剂,就能粘合含水量为 10%或以上的晶片或单板。在贴面的情况下,如果通过切割来增加贴面的渗透性,就能获得极佳的效果。
粘合剂复合物的制备方法是:将高分子量 PF 树脂的苛性碱溶液、PF 树脂分散液(其特点是在苛性碱水介质中能溶胀但不能溶解)和一种能与连续相和分散相中的树脂(如碳酸亚烷基酯或苯酚间苯二酚甲醛(PRF)树脂)发生反应的化学品混合在一起。也可选择使用硼砂等能与连续相和分散相中的树脂发生络合反应的成分。分散相是通过沉淀法、喷雾干燥法或冷冻干燥法将 PF 树脂溶液转化为细小颗粒形式,并在形成细小颗粒分散相的过程中或之后对树脂进行部分交联。部分交联 PF 树脂的方法有:(a) 加热,(b) 酸催化,或 (c) 与环状碳酸盐或环氧化合物等交联化学品反应,或 (a) (b) (c) 的组合。
分散相可由 PF 树脂或部分苯酚已被间苯二酚、邻苯二酚或牛皮纸木质素等其他酚类化学物质取代的树脂制成。能与连续相和分散相中的树脂发生反应的化学品可以是环状碳酸盐或苯酚间苯二酚树脂。
还公开了一种木制品,由含水率在 10%或以上的单板制成,并经过切口处理,以改善其对气体和液体的渗透性。